Kub haum tshuab rau cov kabmob installation, bearing-sleeve, bearing-axle installation
cov khoom piav qhia
Qhov no induction cua sov tshuab yog engineered rau precision kub haum daim ntaub ntawv nyob rau hauv bearing, tes tsho, thiab qag installation nyob rau hauv hnyav industries. Siv tshuab electromagnetic induction, nws muab ceev ceev, tswj cua sov (txog 1200 ° C) nrog cov khoom kub sib txawv los xyuas kom muaj kev cuam tshuam-haum sib dhos thaum tiv thaiv thermal puas rau cov khoom. Lub kaw lus muaj kev tswj hwm lub zog hloov pauv (15-180kW ntau yam) thiab ntsuas qhov ntsuas kub ntawm lub sijhawm los ntawm kev sib xyaw pyrometers, ua kom muaj kev sib txuam nrog cov kab ntau lawm. Nws lub compact, ruaj khov tsim haum rau ob qho tib si nyob ruaj ruaj rhiav siv thiab mobile daim ntaub ntawv nyob rau hauv aerospace, automotive, thiab hnyav machinery sectors. Lub zog txuag hluav taws xob txo qis qis thaum tswj hwm qhov kub ntawm
Daim ntawv thov Scope
Lub tshuab hluav taws xob induction cua sov no tau tsim tshwj xeeb rau kev siv cov khoom siv kub kub sib txawv ntawm cov khoom lag luam sib txawv, tshwj xeeb tshaj yog nyob rau hauv cov kabmob, lub tes tsho, thiab qag kev teeb tsa uas cuam tshuam-haum lub rooj sib txoos. Siv cov cuab yeej siv hluav taws xob zoo tshaj plaws nrog kev tswj xyuas zaus (1-400kHz), nws xa cov cua sov sai, zoo ib yam (txog 1200 ° C) thaum txo qis thermal kev nyuab siab, ua rau nws tseem ceeb rau lub tsheb log bearings xav tau ± 3 ° C kub uniformity thiab aerospace Cheebtsam xav tau micron-theem precision. Lub kaw lus ua tau zoo nyob rau hauv cov ntawv thov hnyav xws li cua turbine lub ntsiab ncej bearings (txog 2m txoj kab uas hla), ua tiav 30-feeb kev sib dhos cycles piv rau cov txheej txheem 4-teev, nrog rau kev teeb tsa hluav taws xob hla 15-200kW kom haum rau ntau qhov sib txawv. Nws lub peev xwm tsis sib cuag cua sov ua pov thawj qhov tseem ceeb hauv qhov chaw kaw xws li lub cev muaj zog lossis cov rooj sib txoos hauv lub cev, qhov uas cov nplaim hluav taws kub yuav muaj kev phom sij. Cov thev naus laus zis hloov kho cov kab ntau lawm hauv kev tsim cov khoom lag luam los ntawm kev ua kom muaj kev sib koom ua ke - neeg hlau caj npab tuaj yeem tso cov kabmob ua ntej tso rau hauv shafts hauv 3-thib ob qhov rais, ua tiav 80-120 lub rooj sibtham / teev nrog rov ua dua 0.005mm expansion raug. Kev siv hluav taws xob nce mus txog 85%, txo qis kev noj ib chav los ntawm 70% piv rau cov roj da dej, thaum muaj kev nyab xeeb xws li infrared kub tawm tswv yim thiab tsis siv neeg kaw tiv thaiv cov khoom degradation. Customizable coil designs hloov mus rau txoj kev geometries los ntawm lub tes tsho nyias-walled (5mm) rau loj forged shafts, nrog zaus hloov kho kom pom cov tawv nqaij qhov tob (0.5-5mm) rau cov khoom sib txawv nrog rau cov qib siab alloys. Qhov kev daws teeb meem no tshem tawm cov teeb meem kev sib dhos ib txwm muaj xws li kev cuam tshuam kev cuam tshuam lossis kev ntxhov siab, tsim cov qauv tshiab rau kev ua tiav, kev tsim khoom thiab kev nyab xeeb hauv chaw ua haujlwm hauv thermal expansion haum cov txheej txheem.
Configuration thiab Performance
Lub tshuab hluav taws xob induction cua sov ua haujlwm siv cov cuab yeej siv hluav taws xob siv hluav taws xob zoo nrog kev tswj xyuas zaus (1-400kHz) kom ua tiav cov cua kub ceev thiab sib xws rau kev cuam tshuam-haum cov ntawv thov sib dhos. Los ntawm kev tsim cov hluav taws xob ntau zaus hloov pauv los ntawm cov qauv tsim los ntawm cov coils, nws tsim cov eddy tam sim no hauv cov khoom siv hlau (cov kabmob, lub tes tsho, lossis axles), ua kom cov cua sov hauv cheeb tsam ntawm tus nqi ntawm 50-200 ° C ib feeb thaum tswj qhov kub tsis sib xws hauv ± 3 ° C. Lub cev muaj peev xwm hloov kho qhov muaj peev xwm tso cai rau kev tswj xyuas qhov tob ntawm daim tawv nqaij (0.5-5mm) rau ntau yam ntaub ntawv, los ntawm lub tes tsho nyias-walled (5mm) mus rau loj forged shafts (500mm txoj kab uas hla). Cov txheej txheem cua sov tsis sib cuag no tshem tawm cov thermal stress concentration thiab tivthaiv distortion, tseem ceeb rau aerospace-qib bearings xav tau micron-theem precision. Integrated pyrometers muab qhov ntsuas kub ntawm lub sijhawm, kom ntseeg tau tias qhov kev nthuav dav zoo sib xws nrog suav nrog cuam tshuam (xws li, 0.05mm tshaj 100mm txoj kab uas hla ntawm 65 ° C).
Nruab nrog kev hloov kho lub zog tso zis xws li 15-200kW thiab cov kev tswj hwm kub txog li 1200 ° C, lub tshuab xa cov txheej txheem tshwj xeeb rov ua dua. Nws PLC-raws li kev tswj hwm ua tiav ± 1 ° C qhov kub thiab txias los ntawm kev tawm tswv yim kaw, tuaj yeem kho qhov tsis sib txawv ntawm cov khoom sib txawv thiab cov khoom siv (steel, tooj liab, lossis alloys). Lub modular coil tsim ua kom haum rau cov duab sib txawv, thaum ntau theem kev pab cuam ua kom haum rau cov cua sov profiles-tseem ceeb rau tsheb log bearings xav tau ± 3 ° C uniformity. Cov txheej txheem kev nyab xeeb muaj xws li infrared overheating tiv thaiv, nres thaum muaj xwm ceev, thiab tsis siv neeg kaw thaum pom qhov txawv txav thermal gradients. Cov neeg siv-phooj ywg HMI interfaces tso cai rau cov tswv lag luam khaws 50+ preset zaub mov txawv, ua kom yooj yim hloov pauv sai ntawm cov khoom tsim khoom. Kev siv hluav taws xob nce mus txog 85%, txo qis kev noj ib chav los ntawm 70% piv rau cov roj da dej.
Lub tshuab revolutionizes cov kab ntau lawm nrog unmatched efficiency, ua tiav cov kabmob kev teeb tsa hauv 30-60 vib nas this-30x sai dua li cov pa cua sov. Rau φ100mm bearings, nws ua tiav 80-120 lub rooj sib txoos / teev nrog 0.005mm expansion raug, seamlessly integrating nrog robotic caj npab rau automated positioning nyob rau hauv 3-thib ob qhov rais. Nyob rau hauv cua turbine lub ntsiab ncej daim ntaub ntawv (2m txoj kab uas hla), sib dhos cycles poob los ntawm 4 teev mus rau 30 feeb. Kev ua kom zoo dua qub kom ntseeg tau 95% lub zog hloov pauv kev ua haujlwm: high-frequency (200kHz) rau nyias-phab ntsa Cheebtsam (
Muaj nyob rau hauv ob qho tib si nyob ruaj ruaj rhiav thiab portable qauv, lub kaw lus adapts mus rau ntau yam kev lag luam ib puag ncig. Cov chav nyob ruaj ruaj (200kW) muaj cov khoom siv sib xyaw ua ke rau cov kab ntau lawm, thaum cov khoom siv mobile compact (15kW) pab rau kev pabcuam ntawm cov tshuab hnyav. Cov qauv tsim qauv tso cai hloov lub kauj nrawm-hloov los ntawm cov kabmob me me (φ20mm) mus rau lub tes tsho loj gearbox (φ500mm) hauv 15 feeb. Txhua qhov kev teeb tsa suav nrog IP54-rated enclosures rau plua plav / dej tsis kam thiab EMI tiv thaiv kom tsis txhob cuam tshuam nrog cov khoom siv hluav taws xob. Kev kuaj xyuas thaj chaw deb ntawm IoT kev sib txuas ua kom muaj kev saib xyuas zoo, txheeb xyuas lub neej ntev (feem ntau 5,000 cycles) thiab kev ua haujlwm ntawm lub zog.
Tsim los rau kev ua haujlwm ruaj khov, lub tshuab boasts MTBF tshaj 10,000 teev nrog cov khoom siv rau kev pabcuam yooj yim. Solid-state IGBT inverters hloov cov tshuab nqus tsev ib txwm muaj, txo qis kev ua haujlwm los ntawm 80%. Automated calibration routines xyuas coil alignment thiab cooling flow rates (≥10L/min) ua ntej txhua lub voj voog. Cov txheej txheem tu xyuas suav nrog kev kuaj xyuas lub txhab nyiaj hauv peb lub hlis twg thiab hloov cov dej txias txhua xyoo, nrog rau kev kho feem ntau ua tiav sub-4 teev siv cov khoom seem. Qhov kaw-voj dej kaw lus nta ob lub twj tso kua mis rov ua dua thiab cov lim dej (
Technical specifications
Yam khoom | Specification |
Max Tso zis Hwj chim | 60 kWm |
Oscillation zaus | 2-10 KHz |
Tso zis tam sim no | 114-130 IB |
Input voltage | 3-theem AC 380V, 50/60Hz |
Kev xav tau dej txias | 0.2Mpa, 3-5L / min |
Lub luag hauj lwm Cycle | 85% |
Yeem Configurations | Default vaj huam sib luag tsis muaj sijhawm ua haujlwm, lub sijhawm ua haujlwm tshuab yog xaiv tau |
Daim ntawv thov Scenario:
