Induction cua sov khoom siv rau Thermal Assembly ntawm Tsev thiab Stator

Hauv kev tsim khoom siv tshuab, shafts thiab bushings feem ntau sib sau ua ke siv cov cua sov induction, ua kom yooj yim ntxig tsis muaj kev puas tsuaj lossis cov qhab nia saum npoo. Txoj kev tsis sib cuag cua sov no yog tshwj xeeb tshaj yog muaj txiaj ntsig rau cov khoom siv tawv tawv uas ib txwm siv xovxwm-fitting tuaj yeem ua rau micro-fractures. Bearings thiab shafts, cov khoom tseem ceeb hauv kev sib hloov tshuab, tau txais txiaj ntsig los ntawm txoj kev no vim nws tiv thaiv kev deformation los ntawm cov thermal gradients tsis sib xws thiab ua kom muaj kev ntseeg tau ntev los ntawm kev tswj xyuas cov khoom zoo. Piv txwv li, thaum mounting bearings ntawm shafts, induction cua sov muab kev nthuav dav uas khaws cia cov kabmob sab hauv kev tshem tawm cov ntsiab lus.

Iav thiab ncej sib dhos kuj nquag siv cua sov induction rau thermal expansion daim ntaub ntawv. Cov txheej txheem tso cai rau seamless kev koom ua ke ntawm cov iav mus rau shafts thaum tswj xyuas qhov tseem ceeb ntawm qhov tseeb thiab concentricity. Qhov no yog qhov tseem ceeb tshwj xeeb tshaj yog nyob rau hauv cov ntawv thov kev ua haujlwm siab xws li kev sib kis ntawm tsheb lossis cov gearboxes, qhov twg txawm tias me me misalignment tuaj yeem ua rau hnav ntxov ntxov. Tsis tas li ntawd, induction cua sov yog siv nyob rau hauv lub rooj sib txoos ntawm hydraulic Cheebtsam (xws li lub cev valve thiab pistons), precision couplings (xws li shrink disc thiab flange couplings), thiab lwm yam engineered qhov chaw uas kub-tswj cua sov yog qhov tseem ceeb. Cov thev naus laus zis ua kom pom kev cuam tshuam zoo rau hauv cov ntawv thov no thaum tiv thaiv thermal degradation ntawm cov ntsaws ruaj ruaj lossis kev kho saum npoo, thaum kawg txhim kho kev ua haujlwm thiab ua haujlwm ntev ntawm cov khoom sib dhos. Niaj hnub nimno induction systems feem ntau suav nrog kev saib xyuas qhov kub thiab txias kaw kom ua tiav cov txiaj ntsig tau rov ua dua nyob rau hauv nruj kam rau ua.

Muaj induction cua sov yog modular nyob rau hauv tsim, nruab nrog high-frequency hwj chim khoom siv (50kHz-500kHz), kaw-voj kub tswj systems thiab programmable PLC controllers. Nws cov khoom tseem ceeb muaj xws li tooj liab induction coils (siab kub resistant mus rau 1200 ° C) thiab IGBT inverter technology los xyuas kom meej qhov kub thiab txias (tus nqi ntawm 150 ° C / s) thiab zog conversion efficiency ≥90%. Cov cuab yeej txhawb nqa kev hloov pauv ntau theem, kub sib dhos ntawm cov hlau xws li lub tes tsho thiab lub zog, thiab qhov siab tshaj plaws workpiece txoj kab uas hla tuaj yeem ncav cuag 800 mm.

Cov cuab yeej paub txog qhov tsis sib cuag cua sov los ntawm electromagnetic induction, zam qhov teeb meem oxidation ntawm cov nplaim hluav taws kub ib txwm, thiab kev tiv thaiv kev tiv thaiv raug ncav cuag ± 2 ℃. Nruab nrog infrared tus pas ntsuas kub thiab tsis siv neeg them nyiaj algorithm los xyuas kom meej qhov kub thiab txias (qhov kub sib txawv ≤5%). Kev siv hluav taws xob raug txo los ntawm 30% hauv hom kev txuag hluav taws xob thiab ua tau raws li ISO 9001 cov qauv hluav taws xob. Kev tiv thaiv chav kawm IP54, haum rau plua plav, roj ib puag ncig, kev ua haujlwm tsis tu ncua ≥99.5%.

Txhawb customized coil thiab fixture, sib xws nrog carbon steel, alloy steel thiab lwm yam ntaub ntawv. MES system txuas nrog los ntawm Ethernet interface kom paub txog lub sijhawm saib xyuas thiab taug qab ntawm cov ntaub ntawv ntau lawm. Kev xaiv dual-chaw nres tsheb ua haujlwm hom, luv ib lub voj voog cua sov rau 15-30 vib nas this, txhim kho cov kab ntau lawm efficiency ntau dua 40%.