Thaum tshav kub kub induction normalizing tshuab rau nws pib zog, alloy turbine hniav, crankshafts normalization tshav kub kho
cov khoom piav qhia
Hongye induction normalizing tshuab muab cov kev kho cua sov siab tshaj plaws rau kev ua haujlwm siab ntawm tsheb thiab aerospace Cheebtsam. Nws cov tshuab hluav taws xob hluav taws xob cua sov ua kom muaj qhov tseeb austenitization (850-950 ° C) nrog kev tswj cov cua txias, ua kom zoo cov qauv hauv cov khoom tseem ceeb xws li 20CrMnTi nws pib zog, Inconel 718 turbine hniav, thiab QT800-2 crankshafts. Lub kaw lus ua kom ± 5 ° C qhov kub tsis sib xws thiab hloov tau txias (3-15 ° C / s), xa cov hardness zoo ib yam (160-220HB) thaum txo qis thermal distortion. Nrog automated txheej txheem tswj thiab 30% zog efficiency tshaj ib txwm furnaces, nws ua tau raws li qhov xav tau ntawm high-volume manufacturing rau superior metallurgical zog thiab seem stability.
Daim ntawv thov Scope
Kev lag luam induction normalizing tshuab yog tsim tshwj xeeb rau kev kho cua sov tseem ceeb hauv cov tsheb thiab aerospace sectors. Nws cov thawj daim ntawv thov tau npog precision normalization ntawm high-kev ua tau zoo Cheebtsam xws li 20CrMnTi nws pib zog (rau seem stability nyob rau hauv lub tshuab kis tau tus mob), Inconel 718 turbine hniav (los txhim khu creep resistance ntawm 650 ° C + kev khiav hauj lwm kub), thiab QT800-2 crankshafts (optimizing qaug zog combustion engine). Lub tshuab hluav taws xob hluav taws xob cua sov tshuab ua kom zoo ib yam austenitization (850-950 ° C) nrog kev tswj cov cua txias (3-15 ° C / s), ua kom zoo dua cov qauv nplej thaum tswj ± 5 ° C kub sib xws. Nws ua hauj lwm raws li qhov tseem ceeb pretreatment rau cov txheej txheem tom ntej xws li carburizing los yog quenching, tshwj xeeb tshaj yog rau loj zus tau tej cov khoom ntawm drivetrain Cheebtsam, dav hlau cav qhov chaw, thiab hnyav-lub luag hauj lwm powertrain sib dhos uas microstructural homogeneity thiab 160-220HB hardness yog yuav tsum tau specifications.
Configuration thiab Performance
Lub Hongye induction normalizing tshuab nta ib tug qauv tsim nrog ib tug high-frequency fais fab mov (50-500kHz), precision induction coils (customizable rau ib feem geometry), thiab automated conveyor system yog xaiv rau kev ua haujlwm tas mus li. Integrated thermal ntes thiab tso saibthiab pyrometers pab saib xyuas qhov kub thiab txias ntawm lub sijhawm, thaum PLC tswj cov cua nozzles kho cov cua txias (3-15 ° C / s) dynamically. Lub kaw lus txhawb nqa batch lossis inline ntau lawm nrog 6-axis robotic loader xaiv.
cov
Xa ± 5 ° C kub uniformity, lub tshuab ua tiav tag nrho austenitization (850-950 ° C) nyob rau hauv 60-180 vib nas this, refining grain lug rau ASTM 5-7 qib. Post-normalization hardness ranges 160-220HB (pib lub zog) rau 280-320HB (turbine hniav), nrog
cov
Tsim los rau kev ua haujlwm 24/7, lub kaw lus tuav 98% uptime nrog cov dej-txias cov khoom ntsuas rau 50,000+ cycles. Kev kuaj mob ntse kwv yees coil lifespan (8,000-10,000 teev) thiab nws pib-calibrate fais fab tuag. Ua raws li AMS2750E thiab IATF16949 tus qauv rau kev siv aerospace/automotive.
Technical specifications
Parameter | Specification | Nco tseg |
Txoj Kev Kub Kub | Electromagnetic induction (50-500kHz) | Customizable coil tsim |
Qhov kub thiab txias | 850-950 ° C (austenitization) | ± 5 ° C uniformity |
Txias Rate Control | 3-15 ° C / s (adjustable cua nozzles) | Rau grain refinement |
Khoom Compatibility | 20CrMnTi pib iav, Inconel 718 hniav, QT800-2 crankshafts | Aerospace/automotive tsom |
Hardness Output | 160-220HB (lub zog), 280-320HB (cov hniav) | Tom qab normalization |
Distortion kam rau ua | Tsawg thermal stress | |
Zog Efficiency | 300-400kWh / ton (30% kev txuag vs. | Eco-phooj ywg ua haujlwm |
Automation Qib | PLC tswj nrog 6-axis robotic loader xaiv | Rau cov khoom ntim siab |
Kev Ua Raws Cai | AMS2750E (Aerospace), IATF16949 (Automotive) | Kev lag luam ntawv pov thawj |
Daim ntawv thov Scenario:
