Induction nruab nrab hardening tshuab rau cua sov kho Rhiav, tempering tom qab quenching txheej txheem rau steel tuav, hlau billets
cov khoom piav qhia
Ntawm no yog ib qho kev tawg ntawm cov txheej txheem:
1. Austenitizing:
Cov hlau yog rhuab mus rau qhov kub thiab txias (feem ntau nyob ib ncig ntawm 1500 ° F los yog 815 ° C) qhov twg nws hloov mus rau hauv austenite, ib tug high-kub theem ntawm hlau.
2. Quenching:
Cov hlau rhuab yog txias sai, feem ntau hauv cov roj, dej, lossis roj, hloov cov austenite mus rau hauv martensite, ib qho nyuaj heev tab sis nkig.
3. Tempering:
Cov hlau quenched yog tom qab ntawd rov ua kom sov kom qis dua kom txo cov kev ntxhov siab sab hauv thiab ua rau nws muaj zog. Cov kauj ruam no kuj tso cai rau kho qhov xav tau hardness qib.
Hongye tsim induction nruab nrab hardening tshuab yog ua hauj lwm rau cov txheej txheem no, los ntawm nruab nrab hardening txheej txheem, hlau qhov chaw tau txais lub zog raws li zoo raws li txo lawv brittleness, ua rau lawv zoo dua rau kev txiav.
Daim ntawv thov Scope
Qhov no induction nruab nrab hardening tshuab yog tsim los rau kev kho cua sov rhiav ua precision hardening thiab tempering txheej txheem ntawm steel tuav thiab hlau billets. Nws siv cov cua sov tswj induction rau cov tawv nqaij tawv, ua raws li kev sib xyaw ua ke kom zoo dua cov khoom siv. Cov cuab yeej ua kom zoo ib yam hardness qhov tob thaum txo qis distortion, ua rau nws zoo tagnrho rau cov khoom siv tsheb, kev tsim kho rebars, thiab cov hlau muaj hlau uas yuav tsum tau txhim kho kev hnav tsis kam thiab kev ua haujlwm zoo. Nws txoj kev ua haujlwm tsis siv neeg haum rau cov kab ntau lawm uas qhov kev kho cua sov rov ua tau zoo yog qhov tseem ceeb. Lub kaw lus haum rau ntau yam workpiece qhov ntev thiab tuaj yeem kho tau rau cov kev xav tau tshwj xeeb alloy.
Configuration thiab Performance
Lub induction nruab nrab hardening tshuab nta ib tug robust configuration muaj xws li ib tug high-frequency fais fab mov (50-500 kHz), precision induction coils nrog adjustable suab, integrated quenching spray system, thiab PLC-tswj tempering chav tsev. Nws cov thav duab hardened steel txhawb nqa workpieces mus txog 12m ntev thiab 150mm txoj kab uas hla, nrog automated pub tus nqi ntawm 0.1-3m / min.
Kev ntsuas kev ua tau zoo suav nrog cua kub ceev mus rau 850-950 ° C hauv vib nas this, ua tiav cov ntaub ntawv sib sib zog nqus ntawm 1-15mm (± 0.2mm kam rau ua) nrog cov tawv tawv txog li 62 HRC. Cov theem tom ntej tempering ua haujlwm ntawm 150-650 ° C nrog ± 5 ° C stability, txo brittleness thaum tswj 90-95% ntawm thawj hardness. Kev siv hluav taws xob nce mus txog 85% los ntawm kev tsim hluav taws xob tsim hluav taws xob, kev ua haujlwm 2-8 tons / teev nrog ≤0.1% distortion tus nqi.
Real-time IR pyrometers thiab embedded hardness testers kom zoo sib xws, thaum lub HMI interface tso cai parameter presets rau 200+ steel qib nrog rau AISI 1045, 4140, thiab ductile hlau. Qhov system ua raws li ISO cov qauv kev nyab xeeb, muaj cov khoom siv dej txias thiab nres thaum muaj xwm ceev. Kev xaiv neeg hlau thauj khoom thiab kev lag luam 4.0 cov ntaub ntawv txiav tawm muaj rau kev koom ua ke ntawm lub Hoobkas ntse.
Technical specifications
1. Lub Zog & Zaus Ntau Yam:
Fais fab mov input: 380V 3-theem (50/60Hz) nrog adjustable tso zis zog ntawm 3kW txog 120kW.
Kev xaiv zaus: Nruab nrab (1-10kHz), Siab (20-100kHz), lossis Ultrahigh (100-500kHz) rau kev tswj qhov tob.
2. Workpiece Compatibility:
Cov txheej txheem steel tuav (Φ0.1mm-150mm txoj kab uas hla) thiab hlau billets mus txog 12m ntev.
Txhawb cov ntaub ntawv xws li carbon steel, alloy steel, stainless hlau, thiab ductile hlau.
3. Kev tswj qhov kub thiab txias:
Quenching: ceev cua sov mus rau 850-950 ° C (± 5 ° C) nrog dej / tshuaj tsuag txias.
Tempering: Programmable ntau yam ntawm 150-650 ° C (± 3 ° C) tom qab quench.
4. Automation & Precision:
PLC tswj tus nqi pub (0.1-3m / min) thiab CNC qhov chaw (0.1 hli raug).
Real-time IR pyrometers thiab hardness testing integration.
5. Ntawv pov thawj & Kev Nyab Xeeb:
CE, ISO, RoHS ua raws li kev tiv thaiv ntau yam (tam sim no / voltage, dej tsis txaus.
Kev tsim hluav taws xob txuag hluav taws xob (txog li 70% txo hwj chim vs cov txheej txheem ib txwm muaj)
6. Yeem nta:
Robotic loading/unloading or Industry 4.0 data loggging.
Customizable coil designs rau complex geometry
Daim ntawv thov Scenario:
