0102 ib03
Chainwheel, iav forging tshuab, muaj induction diathermic cua sov tshuab
cov khoom piav qhia
Industrial-Grade Durability - Hnyav-duty txias system (dej / yuam cua) rau 24/7 kev ua haujlwm hauv kev xav tau kev cob qhia ib puag ncig.
Automation-Ready - CNC-tshaj tswj interface rau programmable cua sov cycles, kom ntseeg tau tias repeatable forging zoo.
Zoo tagnrho rau:
Gear & Sprocket Manufacturing - Precinduction cua sov rau distortion-free hardening.
Chainwheel Forging - Cov cua kub ua haujlwm zoo rau kev siv tshuab thiab tshuab hnyav.
Custom Industrial Diathermy - Kho tau rau kev ua haujlwm loj loj nrog cov qauv tsim qauv.
Daim ntawv thov Scope
1. Industrial Iav Manufacturing
Precision Forging : High-frequency induction cua sov rau spur gears, helical gears, thiab bevel gears (txog 1200 ° C) nrog cov cua kub sib txawv.
Hardening & Tempering: Optimized rau carbon steel, alloy steel, thiab hardened iav ntaub ntawv los txhim kho hnav tsis kam thiab durability.
2. Chainwheel & Sprocket Production
Heavy-Duty Forging: Ua kom muaj cua sov rau kev lag luam conveyor chainwheels, maus taus sprockets, thiab cov khoom siv ua liaj ua teb.
Custom Coil Compatibility: Adjustable induction coils rau qhov loj-inch sprockets (txog 500mm) thiab high-volume ntau lawm.
3. Automotive & Machinery Cheebtsam
Cov khoom siv kis tau tus mob: Induction cua sov rau iav ncej, synchronizer rings, thiab cov khoom sib txawv hauv kev tsim tsheb.
Heavy Machinery: Txhawb kev mining, kev tsim kho, thiab marine iav forging nrog high-power (15-60kW) diathermic ua.
4. Kev cai hlau ua haujlwm & kho
Tool & Tuag tu: Precision cua sov rau pwm kho, xovxwm forging tuag, thiab muaj cuab yeej reshaping.
Flexible Applications: Tau tshaj batch forging, automated CNC kab, thiab phau ntawv rhiav haujlwm.
Zoo tagnrho rau kev lag luam: Automotive, aerospace, hnyav machinery, thiab hlau fabrication.
Configuration thiab Performance
Muaj induction Diathermic cua sov tshuab rau Chainwheel & Iav Forging
1. Core System Configuration
Lub Zog:
Cov zis hluav taws xob: 15-100 kW (adjustable)
Ntau zaus: 1-150 kHz
Input Voltage: 3-theem 380V, 50/60Hz (kev lag luam qib fais fab mov)
Chaw nres tsheb cua sov:
Induction Coils: Customizable tooj liab coils (ID 50-500 mm) rau iav / sprockets ntawm ntau qhov sib txawv
Cov Cuab Yeej Cuab Yeej: Kaw-voj dej txias (kuaj tus nqi ≥20 L / min) nrog kev tiv thaiv overheat
2. Kev ua haujlwm tsis zoo
Lub peev xwm cua sov:
Max kub: 1,250 ° C (± 10 ° C tswj qhov tseeb ntawm PID)
Cua sov ceev: 5-30 sec rau 20-50 mm tuab steel (zog efficiency ≥92%)
Uniformity: ≤ ± 15 ° C kub gradient hla workpiece
Khoom Compatibility:
Hlau: Carbon steel (AISI 1045/1060), hlau alloy (4140/4340), stainless hlau (304/316)
Daim ntawv thov: iav dawb paug cua sov, sprocket hardening, chainwheel tempering
3. Tswj & Automation
Kev ua haujlwm interface:
Touchscreen nrog cov kev pab cuam preset rau ntau forging profiles
PLC kev koom ua ke rau cov kab ntau lawm (RS-485 / Modbus kev txhawb nqa)
Kev nyab xeeb nta:
Kev tiv thaiv overcurrent / overvoltage, khawm nres thaum muaj xwm ceev, IP54-rated enclosure
Cov ntawv thov raug:
Automotive iav forging Mining conveyor sprockets forging
Heavy machinery Cheebtsam Custom metalworking repairs
Technical specifications
1. Fais fab System
Cov tswv yim tswv yim: 380V / 415V ± 10%, 3-phase, 50 / 60Hz
Rated zog: 60-100kW
Ntau zaus: 30-150kHz (Nws pib-tu kom pom qhov tob cua sov)
Duty Cycle: 100% kev ua haujlwm tas mus li
2. Kev ua haujlwm cua sov
Kev ntsuas kub: 200-1250 ° C (PID tswj ± 5 ° C)
Kev kub ceev:
5-15 sec rau cov iav me me (ø50-100mm)
20-40 sec rau chainwheels loj (ø300-500mm)
Efficiency: ≥90% zog hloov pauv tus nqi
3. Mechanical Configuration
Workstation Dimensions: 1000 × 800 × 1200mm (L × W × H)
Induction Coils:
Multi-tig tooj liab coils (ID 30-600mm)
Kev hloov ceev tsim nrog cov dej txias raws
Cooling System:
Dej ntws: ≥40L / min @ 0.2MPa
Lub tswb ntsuas kub ntawm> 45 ° C
4. Tswj System
Kev ua haujlwm Interface:
10" touchscreen nrog 8 preset program
Kev ntsuas kub ntawm lub sijhawm tiag tiag / lub zog saib xyuas
Cov khoom tseem ceeb:
