0102 ib03
Muaj induction rhaub rau steel bar billet cua sov, pas nrig kub sib sau tshuab
cov khoom piav qhia
1. Core Functionality
High-Efficiency Cua sov: Ceev ceev cua sov steel billets (ø20-200mm) thiab rods rau 1200 ° C nyob rau hauv vib nas this rau forging / kub sib sau.
Precision Temperature Control : PID-regulated ± 10 ° C uniformity, haum rau carbon / alloy steel hardening thiab tempering.
2. Ntsiab Specifications
Lub Hwj Chim Loj: 160-200kW (380V / 50-60Hz), tsim rau 24/7 kev ua haujlwm tsis tu ncua.
Kev hloov zaus: Dual-hom 1-30kHz rau kev ua kom pom qhov tob tob hauv cov pas nrig nyias lossis cov ntawv tuab.
Txias System: kaw-voj dej txias (≥25L / min) nrog kev tiv thaiv overheating.
3. Cov ntawv thov kev lag luam
Kub txoj kev: Pre-heats steel tuav rau chim forging, extrusion, thiab CNC machining.
Automotive / Machinery: Cov txheej txheem axles, bolts, thiab hydraulic Cheebtsam nrog CE / ISO-certified kev nyab xeeb.
4. Customization & Ib txwm siv
Modular Design : customized coil qhov ntau thiab tsawg rau ntau qhov workpiece qhov ntev.
Daim ntawv thov Scope
Cov Khoom Siv Zoo: Cov chaw ua haujlwm hlau, cov nroj tsuag forging, thiab cov chaw muag khoom tsheb
1. Steel Bar Billet Pre-Heating
Forging Preparation: sai sai heats steel billets (ø20-200mm) rau 800-1200 ° C rau tom ntej forging los yog extrusion txheej txheem.
Cov Cuab Yeej Siv Hluav Taws Xob: Ua kom qhov kub thiab txias (± 10 ° C) rau carbon / alloy steel billets, txo cov kev ntxhov siab sab hauv.
2. Qws Kub Forming & chim siab Forging
Upset Forging : Precisely heats pas nrig kawg rau flange / bolt taub hau tsim nyob rau hauv tsheb thiab machinery qhov chaw.
Kev Ua Haujlwm Nruam: Txhawb 24/7 kev ua haujlwm rau cov khoom ntim siab ntawm hydraulic rods thiab shafts.
3. Gear & Chainwheel Manufacturing
Gear Blank Cua sov: Ua kom sov iav blanks kom pom qhov kub thiab txias (1000-1150 ° C) rau precision stamping.
Sprocket Hardening: Localized induction hardening ntawm chainwheel cov hniav txhawm rau txhim kho hnav tsis kam.
4. Industrial Maintenance & Kho
Hlau Joining: Kub steel bars / billets rau vuam los yog brazing nyob rau hauv pipeline thiab kev tsim kho daim ntawv thov.
Kev ntxhov siab: Kev kho cua sov tom qab vuam kom tshem tawm cov kev ntxhov siab nyob hauv cov khoom tseem ceeb.
Hom Kev Lag Luam:
• Automotive (axles, iav)
• Mining (conveyor chains, crusher parts)
• Cov tshuab hnyav (hydraulic rods, bearings).
Lus Cim: Customizable zog (15-200kW) thiab coil tsim rau ntau yam workpiece qhov ntev
Configuration thiab Performance
1. Core Configuration
Fais fab System:
Cov tswv yim: 380V ± 10% / 50-60Hz, 3-theem, sib xws nrog cov phiaj xwm kev lag luam.
Rated Fais Fab: 160-200kW (kho tau rau qhov ntau thiab tsawg / pas nrig).
Zaus: Dual-hom 1-30kHz (Nws pib-tuning rau qhov tob tob).
Cua sov Coils:
Multi-tig tooj liab coils (ID 50-600mm), dej txias rau 24/7 ua haujlwm.
Quick-hloov tsim rau kev hloov pauv ntawm billet / pas nrig ua.
Cooling System:
Kaw-voj dej txias (≥25L / min @ 0.3MPa) nrog kev tiv thaiv overheating.
2. Kev ntsuas kev ua haujlwm
Kev ntsuas kub: 800-1250 ° C (PID-tswj ± 10 ° C uniformity).
Kev kub ceev:
Billets (ø100mm): 15-30 sec rau 1100 ° C.
Rods (ø50mm): 5-10 sec rau qhov kawg chim siab forging.
Kev ua tau zoo: ≥90% lub zog hloov pauv (IGBT-based inverter technology).
Duty Cycle: 100% kev ua haujlwm tas mus li.
3. Automation & Tswj
HMI Interface: 10" touchscreen nrog preset cov kev pab cuam rau lub zog / chainwheels.
Kev sib xyaw ua ke: RS485 / Modbus TCP rau PLC / neeg hlau caj npab synchronization.
Kev nyab xeeb: CE-certified nrog thaum muaj xwm ceev nres thiab tiv thaiv overcurrent.
4. Khoom Compatibility
Hlau Hom: Carbon steel (C45), hlau alloy (42CrMo), stainless hlau.
Technical specifications
Muaj Induction rhaub rau Steel Bar Billet Cua sov & Qws Kub txoj kev - Technical Specifications
1. Fais fab & Hluav Taws Xob Parameters
Tawm tswv yim Voltage: 380V ± 10%, 3-phase, 50/60Hz
Rated Fais Fab: 15-200kW (kho tau rau ntau qhov sib txawv)
Ntau zaus: 1-30kHz (Nws pib kho kom pom qhov tob tob)
Lub Zog Ua Haujlwm: ≥90% (IGBT-based inverter technology)
2. Cua sov Kev ua tau zoo
Qhov kub thiab txias: 800-1250 ° C (PID-tswj ± 10 ° C uniformity)
Cua sov ceev:
Billets (ø100mm): 15-30 sec rau 1100 ° C
Qws (ø50mm): 5-10 sec rau qhov kawg chim siab forging
Max Workpiece Loj:
Txoj kab uas hla: 20-600mm (kev cai coil tsim)
Ntev: Txog li 6m (rau kev ua haujlwm tas mus li)
3. Cua txias & Durability
Cov Cuab Yeej Cuab Yeej: Kaw-kab dej txias (≥25L / min @ 0.3MPa)
Duty Cycle: 100% kev ua haujlwm tas mus li
Kev tiv thaiv: Overcurrent / overvoltage / overheating kev tiv thaiv
4. Mechanical & Ua raws cai
Coil Khoom: High-purity tooj liab, dej-txias
Daim ntawv pov thawj: CE, ISO, RoHS raws
Qhov hnyav: 7.3kg (portable qauv) txog 1200kg (kev lag luam tshuab)
5. Automation & Tswj
Interface: 10" touchscreen nrog cov kev pab cuam preset
Kev sib xyaw ua ke: RS485 / Modbus TCP rau PLC kev sib txuas
Daim ntaub ntawv: Forging pre-heating, iav hardening, pas nrig sib sau
Nco tseg: Specifications sib txawv raws li qhov yuav tsum tau ua rau billet / pas nrig qhov ntev.
Cov khoom tseem ceeb:
